Actuator IP dust and waterproof rating

IP Protection Class Definition

The IP protection rating defines the level of protection of a product's enclosure against the intrusion of solid foreign objects into the product (including tools, fingers, or dust, etc.) and against the ingress of water into the product (by means of condensation, rinsing, immersion, etc.).

The two digits after IP, indicates the protection level of the equipment shell for solid foreign matter and water intrusion; the first digit indicates the dustproof level, the second digit indicates the waterproof level; the larger the number, the higher the protection level.

For example, IP67, 6 is a dustproof rating and 7 is a waterproof rating.

Dust protection class

数字防护范围说明
0无防护对外界的人或物无特殊的防护
1防止直径大于50mm的固体外物侵入防止人体(如手掌)因意外而接触到电器内部的零件,防止较大尺寸(直径大于50mm)的外物侵入
2防止直径大于12mm的固体外物侵入防止人的手指接触到电器内部的零件,防止中等尺寸(直径大于12.5mm)的外物侵入
3防止大于直径2.5mm的固体外物侵入防止直径或厚度大于2.5mm的工具、电线及类似的小型外物侵入而接触到电器内部的零件
4防止大于直径1.0mm的固体外物侵入防止直径或厚度大于1.0mm的工具、电线及类似的小型外物侵入而接触到电器内部的零件
5防止外物及灰尘完全防止外物侵入,虽不能完全防止灰尘侵入,但灰尘的侵入量不会影响电器的正常运作
6防止外物及灰尘完全防止外物及灰尘侵入

waterproof rating

数字防护范围说明
0无防护对水或湿气无特殊的防护
1防止水滴侵入垂直落下的水滴(如凝结水)不会对电器造成损坏
2倾斜15度时,仍可防止水滴侵入当电器由垂直倾斜至15度时,滴水不会对电器造成损坏
3防止喷洒的水侵入防雨或防止与垂直的夹角小于60度的方向所喷洒的水侵入电器而造成损坏
4防止飞溅的水侵入防止各个方向飞溅而来的水侵入电器而造成损坏
5防止喷射的水侵入防止来自各个方向飞由喷嘴射出的水侵入电器而造成损坏
6防止大浪侵入装设于甲板上的电器,可防止因大浪的侵袭而造成的损坏
7防止浸水时水的侵入电器浸在水中一定时间或水压在一定的标准以下,可确保不因浸水而造成损坏
8防止沉没时水的侵入电器无限期沉没在指定的水压下,可确保不因浸水而造成损坏

Attachment:IP waterproof grade detailed definition machine test method

Waterproof grade commonly used reference standards: IEC60529, GB4208, GB/T10485-2007, DIN40050-9, ISO20653, ISO16750.

IPX1

Method name: Vertical drip test

Test equipment: Drip test device;

Placement of specimen: Place the specimen on the rotating sample stage at 1r/min according to the normal working position of the specimen, and the distance from the top of the sample to the drip port is not more than 200mm.

Test conditions: Drip volume is 10.5mm/min; test duration: 10min.

IPX2

Method name: 15° inclined drip test

Test equipment: Drip test device;

Specimen placement: make one face of the specimen at an angle of 15° to the plumb line, and the distance from the top of the sample to the drip port is not more than 200mm. after each test, change the other face for a total of four times.

Test conditions: the drip volume is 30.5mm/min; test duration: 4×2.5min, total 10min.

IPX3

Method name: Drenching test

a. Pendulum type shower test

Test equipment: Pendulum-type drenching and splashing test device;

Specimen placement: choose the appropriate radius of the pendulum tube, so that the height of the sample stage is in the pendulum tube diameter position, the sample is placed on the sample stage, so that the distance from the top of the sample to the sample spout is not more than 200mm, and the sample stage does not rotate;

Test conditions: The water flow rate is calculated according to the number of water spray holes of the pendulum pipe, and each hole is 0.07 L/min. When drenching, the water from the water spray holes in the 60° arc section on each side of the center point of the pendulum pipe is sprayed to the sample. The sample was placed in the center of the semicircle of the pendulum. The pendulum swung 60° along each side of the vertical line, totaling 120°. Each swing (2 x 120°) lasts about 4 s. The sample is placed in the center of a semicircle.

Test pressure: 400kPa; Test time: 10min continuous drenching.

b. Sprinkler-type drenching test

Test equipment: Hand-held drenching and splashing test device;

Specimen Placement: Make the parallel distance from the top of the test to the water jet of the hand-held nozzle between 300mm and 500mm;

Test conditions: the test should be installed with a balancing weight of the baffle, water flow rate of 10L/min;
Test time: calculated according to the surface area of the shell of the sample under test, 1min per square meter (excluding the installation area), at least 5min.

IPX4

Method name: Splash test

a. Pendulum splash test

Test equipment and specimen placement: choose the appropriate radius of the pendulum tube, so that the height of the sample table in the pendulum tube diameter position, the specimen will be placed on the sample table, so that the distance from the top to the sample spout is not more than 200mm, the sample table does not rotate;

Test conditions: water flow rate calculated according to the number of water spray holes of the pendulum tube, each hole is 0.07L/min; water spray area for the pendulum tube midpoint on both sides of the 90 ° arc section of the water spray holes in the water spray to the sample. The test sample was placed in the center of the pendulum semicircle. The pendulum swung 180° along each side of the vertical line, totaling about 360°. Each swing (2 x 360°) took about 12 s. The sample was placed in the center of the pendulum.

Test time: continuous drenching for 10min.

b. Nozzle-type splash test

Test equipment: Hand-held drenching and splashing test device;

Specimen Placement: The baffle plate on the equipment mounted with the balancing weight should be removed so that the parallel distance from the top of the test to the water spray opening of the hand-held nozzle is between 300mm and 500mm.

Test conditions: the test should be installed with a balancing weight of the baffle, water flow rate of 10L/min.

Test time: that is, according to the surface area of the shell of the sample under test, each square meter is 1min (excluding the installation area) at least 5min.

IPX4K

Test name: Pressurized pendulum rain test

Test equipment: Pendulum type rain test;

Specimen placement: choose the appropriate radius of the pendulum tube, so that the height of the sample stage is in the pendulum tube diameter position, the sample is placed on the sample stage, so that the distance from the top of the sample to the sample spout is not more than 200mm, and the sample stage does not rotate.

Test conditions: water flow rate calculated according to the number of holes in the pendulum, each hole for 0.6 ± 0.5 L / min. water spray area for the pendulum mid-point on both sides of the 90 ° arc section of the water spray holes in the water spray to the sample. The sample was placed in the center of the pendulum semicircle. The pendulum swung 180° along each side of the vertical line, totaling about 360°. Each swing (2 x 360°) took about 12 s. The sample was placed in the center of the pendulum.

Test pressure: 400kPa; test time: the sample is rotated 90° after 5min test.

Note: The spray pipe has 121 holes with a diameter of 0.5 mm;

-1 hole in the center;

-2 layers in the core (12 holes per layer, 30 degree distribution);

-4 turns on the outer ring (24 holes per turn, 15 degree distribution);

-Removable cover.

Sprinkler pipes should be made of copper-zinc alloy (brass).

IPX5

Method name: Water spray test

Test equipment: The inner diameter of the nozzle's spout is 6.3mm;

Test conditions: The distance from the test sample to the water jet is 2.5-3m, and the water flow rate is 12.5L/min (750L/h);

Test time: calculated according to the surface area of the shell of the sample under test, each square meter is 1min (excluding the installation area) at least 3min.

IPX6

Method name: Strong water spray test

Test equipment: The inner diameter of the nozzle's spout is 12.5mm;

Test conditions: the distance between the test sample and the water jet is 2.5-3m, water flow rate is 100L/min (6000L/h).

Test time: calculated according to the surface area of the shell of the sample under test, 1min per square meter (excluding the installation area) at least 3min. D=6.3mm, waterproof protection level 5 and 6K; D=12.5mm, waterproof protection level 6.

IPX7

Method name: Short-time immersion test

Test equipment: immersion tank;

Test conditions: the dimensions should be such that when the specimen is put into the immersion tank, the distance from the bottom of the sample to the water surface is at least 1 m. The distance from the top of the specimen to the water surface is at least 0.15 m. Test time: 30 min.

IPX8

Method name: Continuous Diving Test

Test equipment test conditions and test time: to be agreed by the supply and demand (buyer and seller) parties, and the degree of severity should be higher than IPX7.

IPX9K

Method name: High-pressure injection test

Test equipment: The inner diameter of the nozzle's spout is 12.5mm;

Test conditions: water spray angle: 0 °, 30 °, 60 °, 90 ° (4 positions); the number of water spray holes: 4; sample table speed: 5 ± 1r.p.m; distance of 100-150mm, each position for 30 seconds; flow rate of 14-16 L/min, water spray pressure of 8,000-10,000kPa, the water temperature requirements of 80 ± 5 ℃.

Test time: 30 seconds per position x 4 for a total of 120 seconds.

Selection of DCL electric actuator

Torque: 20-600Nm

Time: 4S~60S

Angle: 0~90° | 0~360°

Torque: 20-2500Nm

Time: 4S~75S

Angle: 0~90° | 0~360°

Torque: 12-1200Nm

Time: 2S~12S

Angle: 0~90° | 0~360°

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